Rock Wet Ball Mill Questions

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If you re using a ball mill mill the charcoal and sulfur together for 4 hours first then add the saltpeter and mill the mixture for another 24 hours Be extremely careful around the black powder once it has been mixed Do not smoke or light a flame anywhere close to the powder and keep it away from heat 4 Consider adding water Some say adding up to 8% of water can improve the gunpowder s

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Milling Equations Rotational Speed RPM s N = Rotational Speed RPM s v = Cutting Speed SFPM D = Cutter Diameter Feed Rate f r Dist/ Min f r = N n t f f r = Feed Rate Dist/ Min N = Rotational Speed n t = Number of Teeth on the Cutter f = Feed In / Tooth πD v N = 1 Approach Distances Side View A Peripheral Milling Top View O A A = Approach Distance O = Cutter Run Out Face

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Use black ink or ball point pen Fill in the boxes at the top of this page with your name centre number and candidate t Answer all questions Answer the questions in the spaces provided there may be more space than you need Informationt t The total mark for this paper is 60 The marks for each question are shown in brackets use this as a guide as to how much time to spend …

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This is a particularly important value when using round insert cutters ball nose end mills and all cutters with larger corner radii as well as cutters with an entering angle smaller than 90 degrees Spindle speed n The number of revolutions the milling tool makes per minute on the spindle This is a machine oriented value which is calculated from the recommended cutting speed value for an

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